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Lowering power consumption and accurately measuring leaks, among other best practices, can help keep compressors working efficiently. Here are 10 tips to implement for your compressors.

1

Lower the Pressure

Each additional pound of pressure could increase power consumption by 7%.
2

Save on Cleaning

Consider a dedicated low-pressure air compressor and air line for cleaning to save power.
3

Consider a Variable Frequency Drive

Screw compressors should run under full load. If the usage pattern varies, consider a variable frequency drive (VFD) for up to 35 percent in energy-cost reduction.
4

Size Matters

Identify the right-sized compressor for the requirement. An oversized compressor will run on unload mode, leading to higher power consumption.
5

Air Audit

An air audit could help save millions in the budget by checking the efficiency of the compressed air system.
6

On-Time Service

Delaying an air filter change will increase the compressor’s power consumption. Schedule on-time service for optimal power consumption.
7

Quarterly Checks

Perform quarterly checks for leaks in the compressed air circuit.
8

Calibrate Gauges

Calibrate the pressure gauges at quarterly intervals to accurately measure leaks.
9

Dryer Sizing

Identify the right-sized dryer for the requirement. An oversized dryer will consume more power.
10

Pre-Filters

Install pre-filters for suction air and cooling air to extend the life of the compressor and its consumables.